Key information

Title
A method and system of establishing a cement plug in an annular region between a first and a second casing
Application number
20170196
Case type
National
Status
28.02.2026 Ikke betalt årsavgift
Filed
08.02.2017
Effective date
08.02.2017
Publicly available
09.08.2018
Applicant
WELL-SET P&A AS (NO)
Owner
WELL-SET P&A AS (NO)
Inventor
Grant Knight (NO) et al.
Agent
HÅMSØ PATENTBYRÅ AS (NO)
Granted
24.09.2018
Patent number
342997

Abstract and drawing

Disclaimer: This text has been machine-scanned and may contain errors – please refer to "Publications" for legally binding content.
A method of establishing a cement plug (3) in an annular region (35) between a first casing (100) and a second casing (200) in a well characterised in that the method comprises the steps of: - perforating the first casing (100) to open a flow path to the annular region (35); - providing a magnetorheological cementitious slurry (7); - inducing a magnetic field for affecting the physical properties of the magnetorheological cementitious slurry (7) and for defining a lower boundary for the cement plug (3); - feeding the magnetorheological cementitious slurry (7) into the annular region (35) through a perforation (111) in the first casing (100); and- impeding the mobility of the magnetorheological cementitious slurry (7) in the annular region (35) by exposing it to the magnetic field such that the magnetorheological cementitious slurry (7) may consolidate substantially at the lower boundary without the need for a base device (2) in the annular region (35). The invention further relates to a cement plug (3) substantially filling an annular region (35) between a first casing (100) and a second casing (200), a well comprising the cement plug (3), and a system for setting the cement plug (3).

Publications

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 15.09.2026 16-01 Saksbehandling 20170196(342997) UT PT Opphørt Patent - for ikke betalt årsavgift (3311) HÅMSØ PATENTBYRÅ AS
 02.07.2026 15-01 Saksbehandling 20170196(342997) UT PT Påminnelse om ikke betalt årsavgift (3329) (PT20170196) HÅMSØ PATENTBYRÅ AS
 04.01.2019 14-01 Saksbehandling 20170196 UT PT Varsel om betaling av første årsavgift (3317) (PT20170196)
26.09.2018 13-01 Saksbehandling 20170196 UT PT Registreringsbrev Nasjonal Patent (15)
17.08.2018 12-01 Saksbehandling 20170196 UT Intention to grant HÅMSØ PATENTBYRÅ AS
 18.06.2018 11-05 Saksbehandling 20170196 INN Hovedbrev HÅMSØ PATENTBYRÅ AS
 18.06.2018 11-04 Saksbehandling 20170196 INN Beskrivelse merket HÅMSØ PATENTBYRÅ AS
 18.06.2018 11-03 Saksbehandling 20170196 INN Krav ren HÅMSØ PATENTBYRÅ AS
 18.06.2018 11-02 Saksbehandling 20170196 INN Beskrivelse ren HÅMSØ PATENTBYRÅ AS
 18.06.2018 11-01 Saksbehandling 20170196 INN Korrespondanse (Hovedbrev inn) HÅMSØ PATENTBYRÅ AS
 13.04.2018 10-01 Saksbehandling 20170196 UT Realitet patent HÅMSØ PATENTBYRÅ AS
 23.02.2018 09-04 Saksbehandling 20170196 INN Krav merket HÅMSØ PATENTBYRÅ AS
 23.02.2018 09-03 Saksbehandling 20170196 INN Hovedbrev HÅMSØ PATENTBYRÅ AS
 23.02.2018 09-02 Saksbehandling 20170196 INN Krav HÅMSØ PATENTBYRÅ AS
 23.02.2018 09-01 Saksbehandling 20170196 INN Korrespondanse (Hovedbrev inn) HÅMSØ PATENTBYRÅ AS
 21.12.2017 08-02 Saksbehandling 20170196 INN Hovedbrev Håmsø Patentbyrå AS
 21.12.2017 08-01 Saksbehandling 20170196 INN Korrespondanse (Hovedbrev inn) Håmsø Patentbyrå AS
 11.07.2017 07-02 Saksbehandling 20170196 UT PT report 03:07:12
11.07.2017 07-01 Saksbehandling 20170196 UT Generelt engelsk brev Håmsø Patentbyrå AS
 27.06.2017 06-02 Saksbehandling 20170196 INN Altinnkvittering ny skn om patent Håmsø Patentbyrå AS
 27.06.2017 06-01 Saksbehandling 20170196 INN Korrespondanse (Hovedbrev inn) Håmsø Patentbyrå AS
 23.06.2017 05-03 Saksbehandling 20170196 UT PT report 03:07:12
23.06.2017 05-02 Saksbehandling 20170196 UT Sammendrav av Mothold D3
23.06.2017 05-01 Saksbehandling 20170196 UT Realitet patent Håmsø Patentbyrå AS
 23.02.2017 04-02 Saksbehandling 20170196 INN Fullmakt Håmsø Patentbyrå AS
 23.02.2017 04-01 Saksbehandling 20170196 INN Korrespondanse (Hovedbrev inn) Håmsø Patentbyrå AS
 09.02.2017 03-01 Saksbehandling 20170196 UT Formalia 1 Håmsø Patentbyrå AS
 09.02.2017 02-01 Saksbehandling 20170196 UT Information to inventor Håmsø Patentbyrå AS
 08.02.2017 01-04 Saksbehandling 20170196 INN Beskrivelse Håmsø Patentbyrå AS
 08.02.2017 01-03 Saksbehandling 20170196 INN Erklæring Søkers rett til oppfinnelse Håmsø Patentbyrå AS
 08.02.2017 01-02 Saksbehandling 20170196 INN Tegninger Håmsø Patentbyrå AS
 08.02.2017 01-01 Saksbehandling 20170196 INN Søknadsskjema Patent Håmsø Patentbyrå AS

Description, claims and drawings

Disclaimer: This text has been machine-scanned and may contain errors – please refer to "Publications" for legally binding content. Description
A METHOD AND SYSTEM OF ESTABLISHING A CEMENT PLUG IN AN ANNULAR REGION BE-TWEEN A FIRST AND A SECOND CASINGThe present invention relates to a method of establishing a cement plug in an annular region between a first and a second casing. The invention further relates to a system for establishing a cement plug in an annular region between a first casing and a second casing. Herein is also described a cement plug formed from a magnetorheological slurry and a well comprising the cement plug.Plugging hydrocarbon wellbores is a very common activity, performed for a multitude of purposes. One common purpose for plugging is for establishing a permanent downhole barrier to prevent water or hydrocarbon flow from the wellbore. Such a plug is generally known as an abandonment plug, usually including cement.When setting a cement plug, it is required that the plug comprises a portion of “good cement”. This is particularly true for abandonment plugs, where, according to oil & gas industry guidelines, it is required for the plug to have a significant length of good cement. “Good cement” implies that a plug has an effective bond with a surrounding casing and/or tubing and/or formation with no cracks, channelling or slumping, and that it has reached its designed compressive strength.There are several problems related to current cementing techniques, making it difficult to satisfy the requirements. This leads to a practice where cement plugs are set that are typically 150 meters long, in the hope that the plugs will comprise the required length of good cement.Typically, a fluid column is used to form a base for a cement plug. This, however, may be problematic. If the fluid column is not perfectly static, cement may be influenced by fluid losses or inflow while setting. As cement has a higher density than most fluids typically present in a well, it will tend to swap out with lighter fluids, causing contamination, channelling and movement. Furthermore, if the fluid is partly depleted from the wellbore or the fluid base suffered from reduced density due to barite sag over a well lifetime, it may not be fit to form the necessary base. These, and other problems, may cause issues such as: the cement plug being contaminated by wellbore fluids; the top of the cement not being where expected; cement partially or completely entering loss zones in a formation; and failure to achieve an acceptable verification.When setting a cement plug for obstructing a passage inside a casing, a mechanical plug can be set as a base. For abandonment plugs, however, it is often necessary for the plug to not only obstruct the passage inside a first casing, but also to obstruct the passage in an annular region between a second casing and a first, smaller diameter casing placed inside the second casing. Forming a base for cement slurry in an annular region between two sizes of casing may be problematic, as there is no natural physical access to the annular region.Three methods are commonly used to deal with the lack of natural physical access to the annulus:One method is to cut and pull a portion of casing. A tool is run down into the wellbore to cut out a piece of the first casing to remove the physical barrier to the annular region. The piece of casing is then pulled out of the wellbore. This method is time-consuming and costly and comes with several risks. One risk is that the piece of casing may become stuck in the wellbore. Another risk is that the casing may be corroded, which may cause it to break into smaller pieces falling off into the wellbore during removal. This may cause a need to fish out several smaller pieces, which can cause major delays. Furthermore, the casing may have been contaminated with naturally occurring radioactive material downhole, making the casing a health and environmental hazard.The second commonly used method is section milling, which involves running a milling device into the wellbore and cutting/milling away some of the casing. Then cementing is performed in the milled section. This method generates a lot of metal cuttings and debris, which can cause issues in the wellbore and for surface equipment, such as metal strips forming blockages as they tangle together.The third method is to perforate the casing to gain access to the annulus and inject cement. This method generally injects a cleaning fluid to remove any debris before injecting cement. By monitoring fluid levels, it can be determined if cement has been successfully injected into the annulus, but there is no method to determine where the cement has been placed. This leads to annular cement jobs often not having circumferential bonds or having significant contaminations and/or slumping problems.Common for the three methods discussed above is that they are time-consuming and that they require specialised equipment and a full drilling unit.Patent publication US 2016/0010424 A1 discloses methods of cementing at least a portion of a well comprising feeding a magnetorheological cementitious slurry to a well and applying a magnetic field to the magnetorheological cementitious slurry. This publication does not concern cementing in an annular between a first and a second casing.The invention has for its object to remedy or to reduce at least one of the drawbacks of the prior art, or at least provide a useful alternative to prior art.The object is achieved through features, which are specified in the description below and in the claims that follow.The invention relates to a method of establishing a cement plug in an annular region between a first and a second casing.The invention is defined by the independent patent claims. The dependent claims define advantageous embodiments of the invention.In a first aspect, the invention more specifically relates to a method of establishing a cement plug in an annular region between a first casing and a second casing in a well, wherein the method comprises the steps of:- perforating the first casing to open a flow path to the annular region;- providing a magnetorheological cementitious slurry by means of a cement providing means; - inducing a magnetic field for affecting the physical properties of the magnetorheological cementitious slurry and for defining a lower boundary for the cement plug;- feeding the magnetorheological cementitious slurry into the annular region through a perforation in the first casing; and- impeding the mobility of the magnetorheological cementitious slurry in the annular region by exposing it to the magnetic field such that the magnetorheological cementitious slurry may consolidate substantially at the lower boundary without the need for a base device in the annular region. The method further comprises the steps of:- installing a first magnetic field inducing member in the well at a predetermined depth; and - installing a second magnetic field inducing member in the well at a predetermined depth, a distance above the first magnetic field inducing member, wherein said first and second magnetic field inducing members define lower and upper boundaries, respectively, of the plug.The plug being established is a plug in the annular region between the first and the second casing. The plug may comprise an annular part and a central part, wherein the two parts may be connected through perforations in the first casing, wherein the annular part is located in the annular region between the first casing and the second casing, and wherein the central part is located within the first casing. Herein, a “plug” refers to a plug having at least an annular part, but it may also have a central part.The annular part of the plug and the central part of the plug may have substantially corresponding lengths, they may be placed at substantially corresponding depths, they may have different lengths and/or they may be placed at different depths.Note that it is to be understood that the term “casing” herein may cover any relevant tubular structure installed in a well, ranging from a conductor casing to a production tubing. Furthermore, it is to be understood that the term magnetorheological cementitious slurry may cover any cementitious slurry capable of having its physical properties affected by exposure to a magnetic field. Note further that the word perforating herein refers to the act of making a hole in a casing. In the oil and gas industry, perforating often refers to blowing holes in a casing by use of an explosive charge. Herein, perforating may refer to any means of making a hole in a casing by any means suitable for the purpose, such as by piercing, drilling or by use of an explosive charge. Similarly, perforations refer to holes made in a casing by the act of perforating, and perforating means may be any means suitable for the act of perforating. The hole will typically be a hole big enough to form a flow path for a cementitious slurry, but not of the magnitude as holes in a casing typically resulting from a milling or cutting method.A magnetorheological cementitious slurry is known to a person skilled in the art. Among the properties that may be altered by exposing a magnetorheological cementitious slurry to a magnetic field is the rheology, the viscosity and the shear strength. This effect is taken advantage of by the invention, to solve the problem of the lack of an efficient base for a plug in an annulus between two casings: By affecting the physical properties of the magnetorheological cementitious slurry in the annular region between the first casing and the second casing, the magnetorheological cementitious slurry is impeded from moving or slumping downwards from the region in which it is to form a plug. Thus, the magnetic field may define a lower boundary in the annular region for the cementitious slurry.The magnetorheological cementitious slurry may comprise any type of particle for providing the magnetorheological properties, such as, but not limited to, carbonyl iron powder, electrolytic iron powder, hydrogen reduced iron powder and/or iron oxide powder.The magnetorheological cementitious slurry may comprise cement slurry additives, such as, but not limited to:- an accelerator for reducing cement setting time;- a dispersant for decreasing the viscosity of a fluid;- a fluid loss control agent for controlling loss of a fluid through filtration;- an extender for decreasing the density of a fluid or for increasing the yield point of a fluid;- a retarder for increasing cement setting time; and/or- a surfactant for limiting flocculation.The magnetorheological cementitious slurry may be fed into the annular region by use of gravity and/or by use of applied injection pressure. Using applied injection pressure may be particularly advantageous as it may help in ensuring that voids are filled properly, thus removing or at least limiting contaminations in the cement. The magnetorheological cementitious slurry may be fed from cement providing means, such as a dump bailer, a coiled tubing, a drill pipe, or any other type of cement providing means suitable for the purpose. Feeding the cement via coiled tubing or using a cement reservoir, such as a dump bailer, suspended via wireline, allows for the use of a light intervention vessel rather than a drilling rig or drilling vessel. Using a light intervention vessel is significantly less expensive than a drilling rig or drilling vessel. The magnetic field inducing means may induce a magnetic field for altering physical properties of the magnetorheological cementitious slurry. It is advantageous to have a magnetic field inducing means installed in the well at a predetermined depth to define the depth for the base for the cement plug. The first magnetic field inducing member may be set prior to a base device, if present, and/or at a greater depth than the base device. It may also be set above the base device. The first magnetic field inducing member may be set just slightly above or slightly below the base device, or it may be comprised by the base device. Typically, the first magnetic field inducing member may be installed by anchoring it to the first casing, at a predetermined depth chosen to set a lower boundary for the cement plug in the annular region. The first magnetic field inducing member may typically be installed prior to the step of feeding the cementitious slurry into the annular region, and if a base device is set, the first magnetic field inducing member may typically be installed prior to the step of setting the base device.Having a second magnetic field inducing member placed a distance above the first magnetic field inducing member may be beneficial, as it may induce a magnetic field to alter the physical properties of the magnetorheological cementitious slurry such that an upper boundary may be formed. The upper boundary may work in a similar manner as the lower base for the cement plug: The magnetic field induced may alter the physical properties of the magnetorheological cementitious slurry to make it less mobile, thus impeding the cementitious slurry from moving upwards beyond the upper boundary, even if pressurized to a degree. Thus, applied injection pressure may be used to ensure that voids are filled with cement and that contaminations are removed, and to ensure a higher quality cement plug, without the magnetorheological cementitious slurry extending significantly beyond the base or the upper boundary.The magnetic field inducing means, comprising the first magnetic field inducing member and the second magnetic field inducing member, may comprise an electro magnet powered by means of a power source connected to the magnetic field inducing means. The magnetic field inducing means may comprise an energise-to-hold magnet and/or an energise-to-release magnet. The power source may be any power source suitable for the purpose, such as a battery or a generator. The power source may be placed downhole or on the surface. The power source may be placed in the well below the first magnetic field inducing member, between the first magnetic field inducing member and the second magnetic field inducing member, above the second magnetic field inducing member, on a rig or a vessel, or elsewhere outside of the well. The magnetic field inducing means may comprise a permanent magnet. The magnetic field inducing means may comprise any other sort of magnetic field inducing means suitable for the purpose. Typically, the first magnetic field inducing member may be an electromagnet powered by a downhole battery connected to the electromagnet, the electromagnet being placed just below the base device at a predetermined depth in which it is desirable to form the base for the plug in the annular region between the first casing and the second casing. The downhole battery may typically be placed near the first magnetic field inducing member, below the base device. The second magnetic field inducing member may typically be powered by a power source located outside of the well or placed in the well above the second magnetic field inducing member.A magnetic field may be induced via an electrical cable running to the surface, via application of an electromagnetic field to a casing string, such as the first casing or the second casing, or via a tubular string located in the wellbore, such as a drill pipe, a tubing, a coiled tubing, a workover string, a work string, a completion string, or any other type of tubular string suitable for the purpose. The magnetic field inducing means may thus further comprise any one or more of an electrical cable, a casing string or a tubular string.The second magnetic field inducing member may typically be installed prior to the step of feeding the cementitious slurry into the annular region.The method may further comprise the step of:- setting a base device in the first casing.The base device in the first casing may be a bridge plug or an inflatable/swellable packer, or any other plug or device suitable for forming a physical base for a cementitious slurry. The base device may form a solid base for the cementitious slurry to build from to form a cement column to form a cement plug. The base device may typically be a bridge plug placed at a predetermined depth, to form a lower boundary for the cement plug in the first casing, prior to the step of feeding the cementitious slurry into the annular region.Furthermore, the method may comprise the step of:- stopping the magnetic field inducing means from inducing a magnetic field.It may be beneficial to turn off the magnetic field inducing means if they are power consuming, for preserving energy. This may typically be done when the magnetorheological cementitious slurry has formed into a cement plug that has reached an acceptable compressive strength. Furthermore, it may be beneficial to have the magnetic field inducing means not induce a magnetic field when it is being run into the wellbore, to keep it from sticking to metal equipment.The method may further comprise the step of:- testing the quality of the cement plug when the magnetorheological cementitious slurry has hardened and formed a cement plug.A test of the quality of the plug may be performed, to ensure that the plug satisfies applicable abandonment guidelines. There are a number of ways to test the quality:- Volumetric verification: The volume of magnetorheological cementitious slurry placed into the annular region may be measured and compared to the theoretical volume of the annular region. - Pressure response: If the magnetorheological cementitious slurry is introduced to the annular region under pressure, the injection pressure may be monitored. As the annular region is filled, the injection pressure response will then change. A significant injection pressure increase would indicate that the entire annular region between the upper boundary and the base has been filled with cementitious slurry.- Ultrasonic logging: An ultrasonic bond log may be performed from above to provide an indication of cement bond quality in the annular region once the magnetorheological cementitious slurry has hardened and formed a cement plug.- Resistive or inductive logging: Due to the magnetic properties of the cement, an inductive or resistive log may be performed from above to provide an indication of cement bond quality in the annular region once the magnetorheological cementitious slurry has hardened.- Pressure testing from below: A pressure test may be performed from below in order to provide an indication of cement bond quality. A method for performing a pressure test from below is described in patent application NO20161939, which is hereby included by reference.The logging methods proposed above, to check the quality of a cement plug, may be performed laterally and/or vertically. Typically, in the prior art, logging tools are lowered into a predetermined position inside a casing to create an image of a cement plug in an annular region on an outside of the casing. It is proposed herein that logging tools may be used to perform vertical, top down, logging of a cement plug, by lowering the logging tool to a plug set within a casing.The purpose of a plug is typically to form a barrier to prevent flow of hydrocarbons or other wellbore fluids, such as water and gas, from below the plug. Pressure tests, however, are typically performed from above, by building up an overpressure above the plug relative to below the plug. Above and below in this context should be construed as closest to surface and closest to the bottom of the well, respectively. A successful pressure test from above can only verify that a plug is able to withstand overpressure from above, and cannot confirm that the plug can successfully act as a barrier against overpressure from below, i.e. in the natural direction of fluid flow. It is therefore advantageous to perform a pressure test from below, as that will test the ability of the plug to withstand a pressure build up from below, which is what the plug is put in place to withstand. Certain applicable regulatory standards state that a well barrier should be tested from the direction of potential flow whenever possible.The method of performing a pressure test from below may comprise the following steps:- installing a system for performing a pressure test from below in the well;- creating a confined testing space directly below the cement plug by use of a barrier element, wherein the barrier element forms a lower end of the confined testing space;- pressurizing fluid from a fluid reservoir and releasing said pressurized fluid into the confined testing space by means of a pressurizing member;- measuring pressure in relation to the confined testing space by means of the pressure sensor; and- transmitting pressure data from the pressure sensor to a pressure data receiver.The confined testing space is created directly below the cement plug, prior to the installation of the cement plug. The system for performing a pressure test from below may be installed at least partly within the confined testing space and partly in direct and/or indirect communication with items placed within the confined testing space. In one embodiment the fluid reservoir, a power source, the pressure sensor, the pressurizing member and data transmission means may be placed within the confined testing space, the barrier element may form the lower end of the confined testing space, while a data receiver is placed uphole from the confined testing space and the cement plug. In another embodiment, the fluid reservoir and the pressurizing means may be placed outside of the confined testing space, with the system having a conduit that extends from the fluid reservoir into the confined testing space so that fluid may be transported through the conduit from the fluid reservoir into the confined testing space. The data transmission means may be transmission means for transmitting data wirelessly.The method may comprise the step of transferring data wirelessly by use of the data transmission means. The method may comprise the step of recording pressure as a function of time, and storing multiple pressure/time value pairs.Resistive and/or inductive logging and/or ultrasonic logging are beneficial imaging tools that may show the bond between cement and steel casing, micro cracks and micro annulus. Data from such logging tools may be used to analyse a cement plug, to see whether the quality of the cement plug is acceptable.Any one of or any combination of the above-mentioned testing methods may be performed as part of the method according to the invention. Furthermore, other methods of testing may be performed as part of the method according to the invention.The method may further comprise the step of:- performing a logging and/or imaging operation for gathering information regarding pipe-to-cement bond quality and downhole pipe condition as a preparation to a plug-setting job.Furthermore, the method may comprise the step of:- performing a lateral logging of a cement plug set in the annular region between the first casing and the second casing.The method may further comprise the step of:- setting a cement plug inside the first casing after having performed a lateral logging of a cement plug in the annular region.The method of performing a lateral logging may be performed using known techniques for logging, e.g. using ultrasonic logging tools, for verifying cement quality. The method may comprise the step of lowering an ultrasonic logging tool into the first casing to a predetermined depth corresponding to the depth of the annular plug.Herein is also described a cement plug, comprising an annular part, wherein the cement plug is formed from the magnetorheological cementitious slurry, wherein the cement plug substantially fills an annular region between a first casing and a second casing. The annular region between the first casing and the second casing may be restricted downwardly by a lower boundary defined by a first magnetic field, wherein the first magnetic field may be induced by a first magnetic field inducing member. The annular region may be restricted upwardly by an upper boundary defined by a second magnetic field, wherein the second magnetic field may be induced by a second magnetic field inducing member.The cement plug may further comprise a central part substantially filling a region of the first casing, an inner region, such that the plug comprises a central part and an annular part. The inner region may be restricted upwardly by an upper boundary and downwardly by a lower boundary. The lower boundaries for the central part and the annular part may be substantially corresponding in depth in the well or they may be set at different depths. Likewise, the upper boundaries for the two parts may be substantially corresponding in depth or they may be set at different depths. The length of the annular part and the central part may be substantially equal, or it may be different.The cement plug may comprise a length of the first casing having its outer side substantially covered by the cement of the annular part of the cement plug, wherein the length of the first casing is substantially intact, apart from one or more perforations. The length of the first casing may substantially correspond in length to the annular part of the cement plug. The length of the first casing may further be completely or partly covered on its inner side by the cement of a central part of the cement plug.The cement plug may be the result of the method according to the first aspect of the invention. As described with regards to the method, the cement plug may be advantageous as the use of a magnetorheological cementitious slurry may ensure a higher quality cement.Herein is further described a well comprising the cement plug.It may be advantageous for a well having a cement plug set by use of the method according to the first aspect of the invention, as such a plug may be of a higher quality than a plug formed by a conventional cementing method. A cement abandonment plug set by use of this method may provide a better, more reliable barrier, than a typical cement abandonment plug.The well may be any well in which a cement plug may be used, wherein the well comprises at least two casings. The well may further comprise a perforated first casing along at least a part of the length of the cement plug, wherein the first casing along the length of the cement plug is otherwise substantially intact.Often, when setting a cement plug, a part of a first casing is removed. This is time consuming, difficult, expensive and potentially hazardous, as the casing may be contaminated by naturally occurring radioactive material downhole. It is therefore highly beneficial to leave the first casing substantially intact, and to not fish a piece of the casing out of the well when setting the cement plug.In a second aspect, the invention relates to a system for establishing a plug in an annular region between a first casing and a second casing, wherein the system comprises:- a first magnetic field inducing member for inducing a magnetic field;- a magnetorheological cement slurry for forming the cement plug;- a cement providing means for providing the magnetorheological cementitious slurry; and - a perforating means for perforating a first casing.The system further comprises:- a second magnetic field inducing member, wherein said first and second magnetic field inducing members define lower and upper boundaries, respectively, of the plug.The perforating means may be any means known for a person skilled in the art suitable for the purpose of perforating a casing in a well, such as drilling means, piercing means or means for perforating by use of an explosive charge.The system for plugging a well is advantageous as it allows for setting a plug according to the method according to the first aspect of the invention. The benefits of using said methods have been discussed previously in this text.Furthermore, the system for plugging a well may comprise a second magnetic field inducing member for inducing a second magnetic field.The second magnetic field inducing member is advantageous as it allows for setting an upper boundary for the cement plug, and allows for added injection pressure when injecting cement. The added injection pressure may aid in removing contaminations in the cement or filling small voids, thus improving the quality of the cement plug.Furthermore, the system for plugging a well may comprise testing means for testing the quality of the cement plug after it has hardened.The testing means may be any type of testing means for performing a pressure test, an imaging test or any other test suitable for providing information regarding the quality of the cement plug. The testing means may be ultrasonic logging tools, resistive logging tools, inductive logging tools, means for performing a pressure test from above, or means for performing a pressure test from below.The means for performing a pressure test from below may comprise:- a barrier for setting a barrier in the well, below the plug, to create a confined testing space between the barrier and the plug;- a fluid reservoir for storing a fluid;- a pressurizing member for pressurizing the fluid from said fluid reservoir and for transferring the pressurized fluid into the confined testing space;- a pressure sensor for measuring pressure in relation to said confined testing space; and- a pressure data receiver for receiving pressure data from said pressure sensor.The pressure data receiver may be provided above said first barrier or it may be provided below said first barrier. The pressure data receiver may be adapted to receive pressure data directly from said pressure sensor, or said pressure data receiver may be adapted to receive pressure data from a storage unit adapted to receive and store pressure data from said pressure sensorThe testing means may comprise a data storing means and a data transferring means, a power source, and other means that are obvious for a person skilled in the art.Testing means is advantageous to the system, as testing the quality of the plug after it has been set is an important safety measure and in many cases a requirement.In the following are described examples of possible application of the method according to the third aspect of the invention illustrated in the accompanying drawings, wherein:Fig.1 shows parts of the system set up in a first casing prior to release of cement;Fig.2 shows magnetorheological cementitious slurry being released into an inner region and running out through perforations in the first casing into an annular region;Fig.3 shows the annular region being full of magnetorheological cementitious slurry while the inner region is still filling up;Fig.4 shows both the annular region and the inner region being full of magnetorheological cementitious slurry;Fig.5 shows ultrasonic logging of the cement plug after it has hardened;Fig.6 shows the cement plug in place in the well after the method of establishing the plug has been completed; andFig.7 shows a step of performing a lateral ultrasonic logging of an annular cement plug. Note that the drawings are shown highly simplified and schematic and the various features therein are not necessarily drawn to scale. Identical reference numerals refer to identical or similar features in the drawings.Figure 1 shows some of the parts of an embodiment of the system 1 for establishing a plug in an annular region 35 between a first casing 100 and a second casing 200 according to the fourth aspect of the invention. The first casing 100 is positioned inside the second casing 200.The illustration shows an embodiment of the system 1 comprising a first electromagnet 5a, a bridge plug 2, a second electromagnet 5b, a cement providing means 6, in this embodiment shown comprising a dump bailer and a tube, for delivering cement through the second electromagnet 5b, into an inner region 31 inside the first casing 100 restricted upwardly by the second electromagnet 5b and downwardly by the bridge plug 2. The system 1 is connected to a not shown vessel by use of a wireline 9. The system further comprises perforating means, and a power source for each of the electromagnets 5a, 5b, not shown in the figure.Furthermore, the figure shows that the first casing 100 has been perforated, so that a flow path through perforations 111 has been established from the inner region 31 to the annular region 35. The bridge plug 2, the second electromagnet 5b and the first casing 100 defines the boundaries of the inner region 31 within the first casing 100, which is in fluid communication with the annular region 35.Figure 2 shows magnetorheological cementitious slurry 7 being poured into the inner region 31. Furthermore, it shows that when the magnetorheological cementitious slurry 7 reaches the perforations 111, it flows into the annular region 35. The first electromagnet 5a is activated in this figure, inducing a first magnetic field, thus establishing a lower boundary for the magnetorheological cementitious slurry 7 in the annular region 35. The lower boundary keeps the magnetorheological cementitious slurry 7 from slumping downwards in the annular region 35. The magnetic field further defines the lower boundary for the annular region. The second electromagnet 5b is also activated, inducing a second magnetic field, thus forming the upper boundary for the magnetorheological cementitious slurry 7 in the annular region 35 and defining the upper boundary for the annular region 35. The upper boundary, the lower boundary, the second casing 200 and the first casing 100 defines the annular region 35.Figure 3 shows the magnetorheological cementitious slurry 7 as it is still being fed out from the cement providing means 6, at a point where the magnetorheological cementitious slurry 7 has reached the upper boundary of the annular region 35, but where there is a portion of the inner region 31 left to fill.In figure 4, both the inner region 31 and the annular region 35 have been substantially filled with magnetorheological slurry 7. Figure 5 shows ultrasonic logging in process after the magnetorheological cementitious slurry 7 has formed into a cement plug 3. The cement plug 3 comprises two parts, connected through the perforations 111: an annular part of the plug and a central part of the plug, wherein the annular part is in the annular region 35 and the central part is in the inner region 31. An ultrasonic logging tool 13 is lowered in the wellbore to the vicinity of the cement plug 3 by use of a wireline 9 to perform the ultrasonic logging.Figure 6 is a situational depiction of the wellbore after the method of establishing the cement plug 3 is completed. The cement plug 3 is in place in the annular region 35. In this embodiment, the cement plug 3 has both an annular part and a central part, wherein the annular part is of slightly greater length than the central part. The lower boundary in the annular region is slightly deeper in the wellbore than the bridge plug 2, while the upper boundary for the annular region 35 is substantially on line with the second electromagnet 5b that acts as an upper delimitation for the inner region 31.The cement plug 3 shown in figure 6 comprises an annular part 3a, a central part 3b, and a length 3c of the first casing 100 substantially intact apart from perforations 111.Figure 7 shows a step of performing a lateral logging to verify the quality of a cement plug 3 set in an annulus between a first casing 100 and a second casing 200 by use of an ultrasonic logging tool 13. This may be done to verify the quality of the annular plug 3 prior to setting a central plug inside the first casing 100.It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb "comprise" and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article "a" or "an" preceding an element does not exclude the presence of a plurality of such elements.
Claims
C l a i m s1. A method of establishing a cement plug (3) in an annular region (35) between a first casing (100) and a second casing (200) in a well, the method comprising the steps of:- perforating the first casing (100) to open a flow path to the annular region (35);- providing a magnetorheological cementitious slurry (7) by means of a cement providing means (6);- inducing a magnetic field for affecting the physical properties of the magnetorheological cementitious slurry (7) and for defining a lower boundary for the cement plug (3);- feeding the magnetorheological cementitious slurry (7) into the annular region (35) through a perforation (111) in the first casing (100); and- impeding the mobility of the magnetorheological cementitious slurry (7) in the annular region (35) by exposing it to the magnetic field such that the magnetorheological cementitious slurry (7) may consolidate substantially at the lower boundary without the need for a base device (2) in the annular region (35);c h a r a c t e r i z e d i n the method further comprises the steps of:- installing a first magnetic field inducing member (5a) in the well at a predetermined depth; and- installing a second magnetic field inducing member (5b) in the well at a predetermined depth, a distance above the first magnetic field inducing member (5a), wherein said first and second magnetic field inducing members (5a, 5b) define lower and upper boundaries, respectively, of the plug (3).2. The method according to claim 1, further comprising the step of:- setting a base device (2) in the first casing (100).3. The method according to any one of the previous claims, wherein the method further comprises the step of:- stopping the magnetic field inducing means (5a, 5b) from inducing a magnetic field.4. The method according to any one of the previous claims, wherein the method further comprises the step of:- testing the quality of the cement plug (3).5. The method according to claim 4, wherein the step of testing the quality of the cement plug (3) is at least partly performed by performing a pressure test of the cement plug (3) from below.6. The method according to claim 4 or 5, wherein the step of testing the quality of the cement plug (3) is at least partly performed by performing a resistive and/or inductive and/or ultrasonic logging of the cement plug (3).7. A system for establishing a cement plug (3) in an annular region (35) between a first casing (100) and a second casing (200), the system comprising:- a first magnetic field inducing member (5a) for inducing a magnetic field;- a magnetorheological cement slurry (7) for forming the cement plug (3);- a cement providing means (6) for providing the magnetorheological cementitious slurry (7); and- a perforating means for perforating a first casing (100),c h a r a c t e r i z e d i n that the system further comprises:- a second magnetic field inducing member (5b), wherein said first and second magnetic field inducing members (5a, 5b) define lower and upper boundaries, respectively, of the plug (3).8. The system according to claim 7, the system further comprising testing means (13) for testing the quality of a cement plug (3).9. The system according to claim 8, wherein the testing means comprises:- a barrier for setting a barrier in the well, below the cement plug (3), to create a confined region between the barrier and the cement plug (3);- a fluid reservoir for storing a fluid;- a pressurizing member for pressurizing the fluid from said fluid reservoir and for transferring the pressurized fluid into the confined region;- a pressure sensor for measuring pressure in relation to said confined testing region; and - a pressure data receiver for receiving pressure data from said pressure sensor.Patentkrav1. Fremgangsmåte for opprettelse av en sementplugg (3) i et ringformet område (35) mellom et første fôringsrør (100) og et andre fôringsrør (200) i en brønn, hvor fremgangsmåten omfatter trinnene:- å perforere det første fôringsrøret (100) for å åpne en strømningsbane til det ringformede området (35);- å tilveiebringe en magnetoreologisk sementholdig slurry (7) ved hjelp av et sementtilveiebringelsesmiddel (6);- å indusere et magnetfelt for å påvirke den magnetoreologiske sementholdige slurryens (7) fysiske egenskaper, og for å angi en nedre grense for sementpluggen (3);- å tilføre den magnetoreologiske sementholdige slurryen (7) til det ringformede området (35) gjennom en perforering (111) i det første fôringsrøret (100); og- å hemme mobiliteten til den magnetoreologiske sementholdige slurryen (7) i det ringformede området (35) ved å utsette den for magnetfeltet, slik at den magnetoreologiske sementholdige slurryen (7) kan sette seg i det vesentlige ved den nedre grensen uten behov for en underlagsanordning (2) i det ringformede området (35); k a r a k t e r i s e r t v e d at fremgangsmåten videre omfatter trinnene:- å installere et første magnetfeltinduksjonselement (5a) i brønnen på en forhåndsbestemt dybde; og- å installere et andre magnetfeltinduksjonselement (5b) i brønnen på en forhåndsbestemt dybde et stykke ovenfor det første magnetfeltinduksjonselementet (5a), hvor nevnte første og andre magnetfeltinduksjonselement (5a, 5b) angir henholdsvis nedre og øvre grense for pluggen (3).2. Fremgangsmåte ifølge krav 1, videre omfattende trinnet:- å sette en underlagsanordning (2) i det første fôringsrøret (100).3. Fremgangsmåte ifølge hvilket som helst av de foregående kravene, hvor fremgangsmåten videre omfatter trinnet:- å stoppe magnetfeltinduksjonselementet (5a, 5b) fra å indusere et magnetfelt.4. Fremgangsmåte ifølge hvilket som helst av de foregående kravene, hvor fremgangsmåten videre omfatter trinnet:- å teste kvaliteten på sementpluggen (3).5. Fremgangsmåte ifølge krav 4, hvor trinnet for testing av kvaliteten på sementpluggen (3) utføres i det minste delvis ved å utføre en trykktest på sementpluggen (3) nedenfra.6. Fremgangsmåte ifølge krav 4 eller 5, hvor trinnet for testing av kvaliteten på sementpluggen (3) utføres i det minste delvis ved å utføre resistivitetsog/eller induksjons- og/eller ultralydlogging på sementpluggen (3).7. System for opprettelse av en sementplugg (3) i et ringformet område (35) mellom et første fôringsrør (100) og et andre fôringsrør (200), hvor systemet omfatter:- et første magnetfeltinduksjonselement (5a) for induksjon av et magnetfelt; - en magnetoreologisk sementholdig slurry (7) for tildanning av sementpluggen (3);- et sementtilveiebringelsesmiddel (6) for tilveiebringelse av den magnetoreologiske sementholdig slurryen (7); og- et perforeringsmiddel for perforering av et første fôringsrør (100), k a -r a k t e r i s e r t v e d at systemet videre omfatter:- et andre magnetfeltinduksjonselement (5b), hvor nevnte første og andre magnetfeltinduksjonselement (5a, 5b) angir henholdsvis øvre og nedre grenser for pluggen (3).8. System ifølge krav 7, hvor systemet videre omfatter testmiddel (13) for testing av kvaliteten på sementpluggen (3).9. System ifølge krav 8, hvor testmidlet omfatter:- en barriere for setting av en barriere i brønnen, nedenfor sementpluggen (3), for å opprette et begrenset område mellom barrieren og sementpluggen (3);- et fluidreservoar for lagring av et fluid;- et trykksettingselement for trykksetting av fluidet fra nevnte fluidreservoar og for overføring av det trykksatte fluidet til det begrensede området;- en trykksensor for måling av trykk med hensyn til nevnte begrensede testområde; og- en trykkdatamottaker for mottak av trykkdata fra nevnte trykksensor.
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Patent classes

IPC classesE21B 33/13E21B 33/14E21B 33/16E21B 47/00C09K 8/42C09K 8/46CPC classesE21B 33/13E21B 33/14E21B 33/16E21B 47/0005C09K 8/42C09K 8/426C09K 8/46

Citations

US 2016/0010424 A1 (A1)US 4802534 A (A)SU 641074 A1 ( A1)

Applicants, owners and inventors

Owners
WELL-SET P&A AS
Bakkesvingen 23 B 4019 STAVANGER NO (STAVANGER Municipality, Rogaland county)Org. number: 917490031Inventors
Grant Knight
Lervigbrygga 178, H0301 4014 STAVANGER NO (STAVANGER Municipality, Rogaland county)
Nader Behjat
c/o WELL SET P A AS, Bakkesvingen 23 B 4019 STAVANGER NO (STAVANGER Municipality, Rogaland county)
Craig Usher
23 Rossbank Road PA145AD PORT GLASGOW, INVERCLYDE GB

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HÅMSØ PATENTBYRÅ AS
HÅMSØ PATENTBYRÅ AS

Org. number: 918752900

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Org. number: 918752900
Reference: P27799NO00

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